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Industrial IoT (IIoT) & Smart Manufacturing

Transform Factory Operations with Connected Machines, Intelligent Automation & Real-Time Industrial Analytics

Global Reach

Strategies adapted for international markets.

Rapid Deployment

Accelerated timelines for quicker ROI.

Risk Mitigation

Comprehensive compliance and security.

Overview

Strategic Innovation

Manufacturing enterprises today face increasing pressure to improve productivity, reduce downtime, enhance quality, optimize supply chains, and ensure safety. Traditional factories with disconnected machines and manual processes cannot keep up with Industry 4.0 demands. SkillzRevo’s **Industrial IoT (IIoT) & Smart Manufacturing** solutions connect industrial assets, sensors, PLCs, robots, and production systems into a unified digital factory ecosystem. We help manufacturers achieve real-time visibility, predictive operations, intelligent automation, and end-to-end optimization—powered by IoT, edge computing, AI/ML, and advanced analytics. Our IIoT consulting team works with plant heads, production leaders, automation engineers, and digital transformation teams to build scalable smart manufacturing platforms.

"We don't just advise; we partner with you to implement solutions that drive tangible growth."

Why Choose This Service?

  • Data-Driven Decision Making
  • End-to-End Implementation
  • Scalable Architecture
Capabilities

How We Transform Business

Smart Factory Architecture & Digital Maturity Assessment Current-state evaluation • Industry 4.0 readiness • roadmap & business case.

Leveraging best-in-class methodologies to deliver sustainable value and operational excellence.

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Machine Connectivity & OT/IT Convergence SCADA • PLC • Modbus • OPC-UA • CNC integration • legacy machine retrofitting.

Leveraging best-in-class methodologies to deliver sustainable value and operational excellence.

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Production Line Monitoring & Real-Time Visibility Cycle time • OEE • throughput • downtime tracking • bottleneck analysis.

Leveraging best-in-class methodologies to deliver sustainable value and operational excellence.

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Connected Worker Solutions Wearables • safety monitoring • AR-based remote assistance • skill tracking.

Leveraging best-in-class methodologies to deliver sustainable value and operational excellence.

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Production Optimization & Digital Twins Virtual replicas of machines & lines • real-time simulation • predictive modeling.

Leveraging best-in-class methodologies to deliver sustainable value and operational excellence.

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Robotics & Autonomous Operations Enablement AGVs/AMRs • robot integration • automated material movement.

Leveraging best-in-class methodologies to deliver sustainable value and operational excellence.

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Quality Monitoring & Computer Vision AI-based defect detection • surface inspection • tolerance measurement.

Leveraging best-in-class methodologies to deliver sustainable value and operational excellence.

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Energy & Resource Optimization Energy consumption analytics • leak detection • efficiency modeling.

Leveraging best-in-class methodologies to deliver sustainable value and operational excellence.

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Integration with ERP/MES/SCM Systems SAP • Oracle • Microsoft Dynamics • MES platforms • warehouse systems.

Leveraging best-in-class methodologies to deliver sustainable value and operational excellence.

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Impact

Real World Results

Case Study

Smart Factory Deployment for an Automotive Manufacturer

Lacked visibility across assembly lines. What we delivered:

Solution

  • Real-time IIoT platform
  • Machine connectivity (OPC-UA + PLC)
  • OEE dashboards
  • Predictive maintenance models

Impact

28% improvement in OEE Reduced downtime by 35% Increased assembly line throughput
Case Study

AI-Based Quality Inspection for an Electronics Plant

Manual inspections caused delays & inconsistencies. What we delivered:

Solution

  • Edge AI camera system
  • Computer vision defect detection
  • Automated rejection workflow

Impact

93% inspection accuracy Faster QC cycle times Consistent product quality
Case Study

Connected Worker Solutions for a Heavy Machinery Factory

Safety issues & manual checklist processes. What we delivered:

Solution

  • IoT wearables
  • Real-time worker monitoring
  • Digital maintenance workflows

Impact

40% reduction in safety incidents Improved workforce efficiency

Technology Stack

SkillzRevo partners with top IIoT and industrial automation platforms:

Industrial IoT Platforms Siemens MindSphere • PTC ThingWorx • GE Predix • Bosch IoT Suite
Cloud & Edge Platforms Azure Industrial IoT • AWS IoT SiteWise • Google Cloud IoT
Industrial Hardware & Connectivity Rockwell Automation • Schneider Electric • Advantech • Moxa
AI/Analytics Tools Spark • Kafka • Azure ML • AWS Sagemaker • TensorFlow

These platforms ensure reliable, scalable, industry-grade connected factories.

Market Intelligence

Smart manufacturing reduces operational cost by 25–40%

  • IIoT improves OEE by 15–30%
  • Predictive analytics reduces downtime by 30–50%
  • Computer vision in QC improves defect detection accuracy by 5×
  • Industry 4.0 adoption growing at 20% CAGR globally

"Manufacturers investing in IIoT gain significant competitive advantage."

Meet Our Experts

Mr. Ashish Tiwari
8+ Years
500+ Students

Mr. Ashish Tiwari

Mr. Ashish Tiwari has done his Masters in Al&ML. He is a Data Scientist having experience of over 8+ years. He has trai…

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Usha Nandhini S
9+ Years
300+ Students

Usha Nandhini S

With over 9 years of expertise in computer programming and 2+ years of specialized focus in Data Science, AI, Machine L…

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Mr. Uttam
12+ Years
400+ Students

Mr. Uttam

Uttam Grade is a seasoned Data Scientist and Data Science Trainer with extensive expertise in delivering advanced …

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Dr Lakshmi Sree Kailasam
16+ Years
800+ Students

Dr Lakshmi Sree Kailasam

Dr. Lakshmi has over 16+ years of experience in diverse domains, including ISO, Scrum, Agile and Project Managemen…

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Mrs. Zainab Sidddiqui
16+ Years
800+ Students

Mrs. Zainab Sidddiqui

Zainab Siddiqui is a driven and results-oriented Machine Learning Engineer specializing in computer vision, NLP, an…

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Dr. Santosh Srivastava
12+ Years
200+ Students

Dr. Santosh Srivastava

Dr Santosh Srivastava is a PhD holder and has more than 12 years of experience in Training, Research, and Consultancy a…

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Mr. Arihant Jain
8+ Years
200+ Students

Mr. Arihant Jain

Mr Arihant is an accomplished Senior Data Scientist with over 12+ years of valuable experience in Machine Learning, Dee…

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Mr. Bidhan Sen
8+ Years
200+ Students

Mr. Bidhan Sen

Bidhan Sen is an accomplished data analytics professional with a wealth of experience across tools like Power BI, Table…

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Mr. Rohan Dixit
10+ Years
200+ Students

Mr. Rohan Dixit

Rohan Dixit is an experienced Data Science Consultant with deep expertise in Python, SQL, Power BI, and advanced analyt…

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